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1. Product Introduction
1.1Core Product Details
laparotomy sponges, also widely referred to as Lap sponge, raytec sponge, Surgical Raytec Sponge, Surgical Raytec Sponges Folded, Abdominal Swab, and X Ray Detectable Sponge, are indispensable medical consumables in surgical care.
They are crafted from high-quality cotton gauze—specifically 100% cotton—to ensure optimal performance and safety in medical settings, particularly in abdominal surgical procedures.
1.2Key Specifications
Type: Available in two primary variants: Pre-washed (also called per washed) and Non pre-washed (non per washed).
Pre-washed abdominal pads undergo a specialized cleaning process to enhance softness, making them gentler on sensitive wound tissues;
Non pre-washed options retain the inherent structural integrity of cotton gauze, delivering faster liquid absorption for high-demand scenarios.
- Size: A comprehensive range of sizes caters to diverse clinical needs, including 10x20cm, 17x20cm, 20x20cm, 25x25cm, 30x30cm（12x12inches）, 30x40cm, 35x35cm, 35x45cm, and 45x45cm（18x18inches）. Smaller sizes like 10x20cm and 17x20cm are ideal for wound care and emergency first aid, while larger dimensions such as 30x30cm（12x12inches）,35x45cm, and 45x45cm（18x18inches） are standard for major laparotomy procedures.
- Layers: Options include 4ply, 6ply, 8ply, 12ply, and 16ply. Higher ply counts correspond to greater absorption capacity—4ply and 6ply are suitable for low-exudate post-operative care, while 8ply，12ply and 16ply variants are labeled Ultra absorbent, making them perfect for heavy-bleeding surgeries like cesarean sections, where they can quickly lock in large volumes of blood and prevent fluid accumulation in the surgical field, which saves time in urgent surgical scenarios.
- X-ray Detectability: Two types are offered: with X-ray (X-ray detectable) and without x-ray. Most US-market products feature X-ray detectability, achieved via either RADIOPAQUE MARKER TAPE ATTACHED TO THE CORNER or LAPAROTOMY GAUZE SEWN WITH BARIUM THREAD. Advanced models like the Arranged Medical Surgical X Ray Detectable Sponge With Blue String/loop include a blue string/loop for easy handling, further reducing the risk of accidental post-surgical retention.
- Packaging: Diverse sterilization packaging solutions are available, including paper-plastic bags, CSR/blister packaging (the most popular for US hospitals due to its superior sealing and visibility), paper and PE pack. All packaging ensures Sterile conditions, allowing immediate use upon opening and eliminating the need for additional sterilization steps, which saves time in urgent surgical scenarios.
1.3Reduced Infection-Related Expenses:
Cross-infection from improperly cleaned reusable textiles is a major financial burden for US hospitals, often leading to extended patient stays, additional antibiotic treatments, and even legal liabilities. The Sterile packaging of disposable laparotomy sponges eliminates this risk, as each sponge is guaranteed free of pathogens upon opening. This not only improves patient safety but also cuts down on costly infection-related expenditures.
2.Irreplaceable Functionality in Laparotomy
To date, no product on the US market can fully replace laparotomy sponges in abdominal surgery—their multifunctional design and compliance with safety regulations make them irreplaceable:
Multifunctional Role: Beyond absorption, they protect organs (e.g., covering the liver during resection) and isolate wounds—functions synthetic sponges lack.
Mandatory X-ray Detectability: US regulations require X-ray visibility to prevent foreign body retention. LAPAROTOMY GAUZE SEWN WITH BARIUM THREAD or RADIOPAQUE MARKER TAPE ensures compliance, a feature no alternative product matches.
Full Specification Coverage: Sizes from 10x20cm to 45x45cm and ply counts from 4ply to 16ply cater to all surgical needs.
3. Our Factory’s Production Capacity
3.1 Routine Export Specifications for the US Market
We specialize in manufacturing laparotomy sponges tailored to US market requirements, with the following core export specifications:
Sizes: 30x30cm, 30x40cm, 45x35cm, 45x45cm and so on. These sizes cover over 80% of laparotomy procedures in the US, from standard abdominal surgeries to complex cases.
Layers: 4ply, 6ply, 8ply, 12ply,16ply—these variants address the most common absorption needs, from post-operative care (4ply/6ply) to heavy-bleeding surgeries (8ply/12ply).
Gauze Density: 40s-thread count with 19*15 mesh(13thread)，17thread，20thread structure. This density balances absorbency, durability, softness and plain.
Packaging: Paper-plastic bags, blister packaging (the most popular for US hospitals), paper bags, and PE bags.
Daily Production Capacity: 20,000 pcs, ensuring timely delivery for bulk orders.
3.2 Customization Services
We understand that US healthcare facilities may have unique requirements, so we offer flexible customization services to meet diverse needs:
Specification Customization: Adjust size, layer count, and gauze mesh.
Packaging Customization: Provide alternative packaging options, including paper-plastic bags, blister packaging, paper bags and PE bags. We also support custom printing, such as adding hospital logos, batch numbers, or bilingual labels (English/Spanish) to comply with regional procurement regulations.
4. Summary
Laparotomy sponges’ 20-year success in the US market is a result of three unbeatable advantages: their core material (degreased cotton gauze) delivers superior absorbency, whiteness, and healing support; their disposable design cuts operational and infection-related costs; and their multifunctional, regulation-compliant design makes them irreplaceable in laparotomy.
Our factory’s stable daily capacity (20,000 pcs) and customer-centric customization services ensure we meet the strict standards of US hospitals, private clinics, and veterinary facilities. As we continue to optimize product quality—such as enhancing X-ray detectability and developing more eco-friendly packaging—we are committed to maintaining our position as a trusted supplier of laparotomy sponges in the US market, supporting safer and more efficient surgical care for years to come.
